Our premium quality shutters are carefully constructed using a time consuming and precise operation. Site Map    From selecting available stock or custom designed Hurricane Impact door systems, our factories can provide 1000s of styles/sizes in many wood species such as Brazilian & Honduran Mahogany… Known for its durability, strength, and resistance to rot, fungus and insects, this premium material is used both in the rail and stile frames of the louvered shutters, as well as the actual Mahogany louvers. Typically, the bottom rail of our custom shutters is 4. high, and all other rails are 2 1/2" inches. And because we are a custom shutter maker, we can also accommodate any special profiles that are specified by the customer. Estate Millwork can ship our custom wooden shutters in natural, primed, painted or stained finishes. The ends of each rail are machined with a beefy 2" tenon, and the stiles are machined with mortises to receive the tenons, as well as the deep set hardwood louvers. Superior Craftsmanship Our hand crafted mahogany shutters are custom … Whereas other lower quality shutters are made using screws, nails, dowels or biscuit joints, each of our exterior wooden shutters has a minimum of 4 hardwood tenons. We offer the greatest variety of historically accurate American and European designs of exterior shutters, completely custom … Estate Millwork offers custom wood mahogany doors and custom entryways that are designed with your needs and desires in mind. The custom exterior shutters use fixed open louvers to permit seaside breezes into the house. Stile widths are usually 2 1/2" but we have the ability to make them of virtually any width, including different widths for left and right stiles -- sometimes used for pairs of shutters. We are able to achieve a premium quality product at a very affordable price, usually less than any of our competitors, by our investment in technology, craftsmanship, and scale of operations. The custom shutters shown at left were made for a New York State historic site. Many cabinet and furniture makers prize the wood not only for its durability, but also for its ease of machining and its deep, rich color. PlacerCraft Custom Wood Shutters include our low priced Southern Yellow Pine Shutters along with higher quality woods like Western Red Cedar, California Redwood Shutters, Sapele Mahogany. We can guarantee quality in our work, because we make our doors in the … All of our louvered doors are custom made to your exact specifications, including … From our standard profiles that we stock to custom matched louver, panel, sticking, moulding, and/or other profiles, our shutters are truly custom. Mahogany is a great exterior wood option as it is much lighter weight than many of its comtemport counterparts. Mahogany Plantation Shutters. Hardware    Exterior Real Wood Sapele Mahogany Raised Panel Shutters Pair White (3) Model# RWR18X040WHM $ 541 60 /pair. Our online quote request tool is quick & easy to use. Accuracy and quality are ensured by high manufacturing standards and quality assurance processes. Although our Louvered shutters can be ordered in a variety of materials, for use we recommend Spanish Cedar, the only Cedar that is an actual hardwood. Contact Us    We also offer a complete line of Shutter … Our raised panel shutters can be raised with our standard scoop profile, but we offer bevels, coves, ogeees and other profiles as well. Estate Millwork can ship our custom wooden shutters in natural, primed, painted or stained finishes. louvers, raised panels, board & batten and bahama Mahogany wood shutters available : Wood Family and Grade: Select and better Mahogany. Because all of our exterior wooden shutters are custom built from true rail and stile construction, we have the ability to replicate any component dimension on existing shutters, including rail height, placement, width, thickness, and stile width and thickness. Its stability makes it a great option for windows and doors and the clear quality and easy … Get started today! Ekena Millwork 18 in. Whether the louvered shutter is to use fixed louver or operable louvers, we can even create custom tooling to match existing millwork, or to provide the ultimate in personalization and detailing. Architectural Style Material: Sapele Mahogany Product: Even Louver Widths: 10″ to 32″ Lengths: 28″ to 128″ Shutter Hardware: Click Here for hardware Finish: Raw, Primed or Painted Warranty: Limited Lifetime warranty … Backed by a Lifetime limited Warranty. Shutters from Shutters… Each wooden shutter receives the individual attention of craftsmen all along the way, but the final assembly is where the shutter comes together the first time, ready for years of service on your home. ... Cedar and Mahogany. For operable shutters, or for decoration, our wood shutters can be machined with a bead on one face of the inside edge of the shutter, and with a ship lap on the other, allowing the shutters to overlap by 3/8" when they are in the closed position - permitting a tighter fit. The mortise tenon joint, is the strongest joint in millwork, and adds tremendous strength, even without the use of glue. You can browse the online Shutters designs in the catalog, or interact with our shutter designer to get instant pricing, including discounts, on line. Exterior Solutions offers both standard and custom size louver, raised panel, and board and batten exterior vinyl shutters. x 40 in. Components are milled at our factory ensuring structural integrity from specifications to a finished product. While our facility is capable of mass production, custom woodworkers hand assemble every shutter to ensure accuracy and quality. Because we have invested heavily in automation, our cost to produce highly custom louvered shutters using solid materials and premium joinery is much lower than other manufacturers, hence: higher quality, lower price. After the computer controlled machining is completed, each louvered shutter is assembled, by hand. The left and right shutters are machined as pairs so that in the closed position, each face of the pair has a decorative bead visible. Mahogany shutters are built to order. Put shutters in basket for pricing! We do not use pneumatic or hydraulic clamps as they can damage or over-stress the wood. We offer 1/2" X 2 1/4", 3/8" X 1 3/4", and 1/4" X 1 1/4" bullnose profiles, but also have tooling for chevron, beveled, and other louver profiles. For larger louvered shutters, we use a 10 inch baserail that has two tenons and a third feather tenon for additional strength that connects the two main tenons. Beautiful Sapele or African Mahogany wood shutters! We also offer Hurricane Shutters … The original shutter is on the left and the reproduction shutter is on the right. ShutterLand exterior wood louvered shutters are meticulously crafted with hand-selected kiln … Species: African Mahogany. Our blend of 18th-century millwork and 21st-century .green. About Estate Millwork    Custom Design Custom options such as rail placement, rail modification, louver angles and arched tops are available due to the expertise our master craftsmen. Common shapes are moons, anchors, trees, hearts and we have a large number of stock cut outs which we offer, as well as the ability to match custom patterns that are provided by the customer. Exterior Shutters. Mahogany… The tenons are fit into the mortises with 1/64" accuracy, the louvers are set in the deep louver mortises on the stiles, and everything is held fast with premium wood glues and our special, house made hardwood pegs. Standard styles are custom built to the eighth inch on width and length. Copyright © 2021 Custom Shutter Company. Mahogany… Below are some standard configurations but we can customize these styles with mid rail placements, arched tops and panel cutouts. Privacy Policy, Rot Resistant, Insect Resistant Premium Exterior Lumber. A truly custom shutter Solid Mahogany construction as a STANDARD Solid Mahogany construction as a STANDARD. Get inspired by exploring our Custom Exterior Shutters & Garage Doors. Maybe you have some existing shutters … Each louver in our louvered shutters is precision machined in a 5 head moulder that can be configured to mould any of our 3 standard production profiles, or custom profiles as specified by the customer. Order your Fiberglass, PVC, Cedar, Cypress, Pine, Mahogany, Composite, Aluminum or Vinyl exterior shutters. Mahogany… Order your house shutters built from Fiberglass, PVC, Composite or Vinyl. Moulding    door manufacturing technologies guarantee that your custom … We can match national brand color numbers, pre-tint primers for light or dark finishes, and apply hand rubbed stain finished, even to the time consuming louvered shutters. These custom shutters featured through tenon … Once the tenon and mortise have been machined, the parts are put together and a hole is drilled through the mortise and the tenon. We can match national brand color numbers, pre-tint primers for light or dark finishes, and apply hand rubbed stain finished, even to the time consuming louvered shutters. Estate Millwork can ship our custom wooden shutters in natural, primed, painted or stained finishes. Mahogany… African Mahogany Shutters. Out standard products are S4S, or square shoulder sticking, but we have the capability to mould any feasible profile to the inner or outer frame fields. Because of its straight, beautifully nuanced tight reddish-brown grain, mahogany shutters … Each stile is precision machined with a minimum of two deep pocket mortises, and these mortises perfectly fit the associated tenon. Interior shutters give your home's interior a custom … The length and height can be specified to the nearest 1/16" inch. The hardwood cedar pegs hold the frame together, and are the strongest, oldest, longest lasting wood joint known to the art of joinery. Shutters & Shutter Hardware. The craftsman uses his innate feel for the materials to set the appropriate clamping pressure prior to drilling and doweling. Shutters    Mahogany shutters are built to order. There are many other applications for louvered shutters, including room partitions, toilet room doors, closets, awnings and others, so please contact Estate Millwork with any questions or design ideas that you have. Estate Millwork uses domestic and imported hardwoods from sustainable forests, and has invested heavily in technology and software to maximize the yield and quality of our rough Mahogany lumber. Custom Mahogany Louver Doors. Custom options such as rail placement, rail modification, louver angles and arched tops are available due to the expertise our master craftsmen. Cabinet Doors    Its stability makes it a great option for windows and doors and the clear quality and easy workability of the species makes for outstanding millwork where find details are needed. Raised Panel and Flat Panel Shutters can have a limitless variety of decorative cut outs machined into the center of the panels. We also carry a unique line of vinyl shutter … Wood louvered shutters are the most versatile and widely installed outdoor window accessory in America. Kirtz Mahogany plantation shutters provide a classically beautiful and formal look to any room. Please browse our selection of custom made Amish interior and exterior doors at your leisure. Choices also include wood shutters made from Redwood, Cypress, Mahogany, Red Cedar or Pine. Custom Shutter Company provides exterior house shutters manufactured from all types of material. Knowledge Base    This wood is the most luxurious choice for exterior shutters. Custom Mahogany Exterior Shutters! Our Premium Western Red Cedar exterior wood shutters feature time-proven MORTISE and TENON JOINERY - no interior dowels and screws like many use now days. The end of each rail is painstakingly machined to have a 1/2" X 1 7/8" tenon by a custom built tenoning machine that Estate Millwork developed so that we could continue to provide the best quality joinery in the industry, at an attractive price. Custom made shutters are priced, sold and boxed per pair ; Custom vinyl exterior shutters in Louvers, Raised Panel and Board-N-Batten styles. Whether your needs include mahogany shutters built to custom specification or simply to standard styles, you will be pleased with our extensive knowledge and ability to produce a truly superior custom shutter. Quality construction and many options including primed and painted choices make this a popular choice for custom outdoor wooden shutters. Custom Design As it was hundreds of years ago Mahogany still remains a hallmark of fine work. Our default standard thickness is 1 5/16", but that can be varied from 7/8" to 2 1/4" to match existing exterior shutters. Instead we use old fashioned mortise and tenon joints, even though they are considered by other custom shutter manufacturers as too expensive. Again, Estate Millwork has used precision automation to preserve the quality of our products, while reducing the cost. Our louvered shutters can be fitted with either our standard bullnose louvers in 3 sizes, or with a chevron or bevel profile as options. Our website is a starting point to quickly design and price Mahogany louvered shutters. Even though glue is not required, Estate Millwork takes the added step of gluing the tenon into the mortise, and gluing the hardwood dowel into the stile. Doors    Our focus is simple: to craft the very best exterior shutters … Our hand crafted mahogany shutters are custom built to specification using high quality material and superior craftsmanship. Custom Shutter Company provides custom shutters built from all types of material. We have software that connects our website directly to the machines in the plant, and when a customer places an order with us, all of the precision programs for machining the mortises into the stiles are sent to the plant for automatic execution. Common choices are ogee, cove and bead, bevel, cove etc. African Mahogany is one of the strongest, moisture-resistant woods available. Shutters are an investment that pays off in so many ways, from the immediate satisfaction of a better-looking room to long-term benefits such as increasing your home’s appeal to prospective buyers. Highest grade, 99.9% knot free and with a tight straight grain. Explore Custom Mahogany Doors. Custom Exterior Shutters. Exterior wooden window shutters … In addition to specifying the dimensions, style and material, customers can request radius tops, operable louvers, custom rail placements and frame designs. But of course we use glue for added strength. In our commitment to preserving the best of quality millwork traditions in each wood shutter, we have automated much of the drudgery of some of the operations, but assembling a shutter is still something very much in the realm of craftsmanship. Easily design, price and order beautiful wooden Louvered Doors made from premium Mahogany hardwoods. We can match national brand color numbers, pre-tint primers for light or dark finishes, and apply hand rubbed stain finished, even to the time consuming louvered shutters. Each of these Cedar exterior movable louvered shutter lines can be crossed with their sister mortise & tenon Cedar paneled shutter to create custom variations of combination exterior cedar shutters. We can match national brand color numbers, pre-tint primers for light or dark finishes, and apply hand rubbed stain finished, even to the time consuming louvered shutters. Modern production techniques preserve historical accuracy in both design and durability of our shutters. Drawer Fronts    Each louver in a fixed louvered shutter is seated in a 7/16" deep mortise in the shutter stile. Kestrel Wood Exterior Shutters are hand made from clear, kiln dried Sapele Mahogany and feature authentic, true pegged, mortise and tenon joinery. One or more vertical sub-stile creates separate horizontal louver sections in wider panels. These tenons are precision machined on a propriety tenon machine that Estate Millwork designed and custom built. In the same pass as the louver mortises are being created, our equipment also creates the larger mortises for each rail in the shutter. The "slab dimensions" are the size of the actual exterior shutter from top to bottom, left to right, and the thickness. Estate Millwork can ship our custom wooden shutters in natural, primed, painted or stained finishes. Such custom options are inexpensive and allow for flexibily and allow our clients to use their creativity to design shutters … Our website is also a great place to explore designs, colors and wholesale Mahogany … Once our rough Mahogany lumber has been processed to the correct dimensions for the final shutter, our craftsmen begin the machining or milling processes that are involved in the high quality construction technique that we use, moritse and tenon joinery. We can match national brand color numbers, pre-tint primers for light or dark finishes, and apply hand rubbed stain finished, even to the time consuming louvered shutters. Mahogany, a hardwood often selected in the construction of fine furniture and musical instruments, is an excellent choice for custom shutters.Mahogany … Below are some standard configurations but we can customize these styles with mid rail placements, arched tops and panel cutouts. All rights Reserved. In addition to our stock sticking profiles, we can also custom grind tooling to achieve any desired profile to either match historical wood shutters, or to meet an architects or home owner.s specifications and preferences. After all the parts of each wooden shutter are manufactured, one of our skilled craftsmen fits them together in a specialized jig for dry fitting and final assembly. Built to Specification Mahogany is an outstanding wood to work with and has experienced recent popularity as an exterior wood, it is used extensively by window and door manufacturers due to its exceptional moisture and rot resistance. Peace of mind that … Today we find Mahogany still as a primary species used in fine furniture making but also so much more. Estate Millwork specializes in high end louver door construction at factory direct prices. (Quantity of 1 is a pair) Sapele Mahogany Louver exterior shutters. Superior Craftsmanship We offer four standard styles of mahogany shutters. A slightly oversized hardwood dowel is driven into the hole, locking the tenon into the mortise for the life of the shutter. Each species ranks above average for construction, painting and installation of custom exterior shutters… Estate Millwork can ship our custom wooden shutters in natural, primed, painted or stained finishes. Vinyl shutters are weather resistant, long lasting, and maintenance free. Request a Quote. Unlike many custom shutter manufacturers today, Estate Millwork does not use cheap dowels, veneers, screws, or biscuits. The four standard designs can be customized to match existing shutters or to maintain architectural integrity. Additionally, for the extremely discriminating home owner or architect we can create new tooling to match existing historical panel profiles, or to meet with a unique custom requirement. Our Spanish Cedar is kiln dried to an exacting 6% moisture content, and the process of converting the rough lumber into finished dimensional stock is executed by Estate Millwork craftsmen, giving us the maximum control over the quality of our shutters. When Mahogany first became popular in the western world, it was exclusively sourced Central and South America, but as supply began to dwindle due to poor logging practices, manufacturers began to search for alternatives. We gave up the cost, but not the quality. Mahogany is a great exterior wood option as it is much lighter weight than many of its comtemport counterparts. The tenons on both ends of each rail are engineered to give maximum stability to the louvered shutter frame, and when combined with our hardwood dowling, the shutter frame will stay together and be extremely stable, even without glue. Louvers: 1/4" thick by 1 1/2" wide on 1 1/2" center. Depending upon the style of the shutter, we have made widths up to 20 feet wide, and heights up 30 feet. Our CNC machining equipment be instantly programmed to program any variation of louver size, profile, pitch, and spacing, that gives us unlimited flexibility to match historic millwork, or to create custom louvered shutters to a precise specification in terms of louver count, rail placement, and air flow. Keen attention to detail and careful planning is given to each shutter design to ensure that the product meet and exceeds customer expectation. Installation Services. Interior Shutter Installation. Our sophisticated mortise and tenon joinery preserves 100% of the quality of traditional mortise and tenon joinery at a fraction of the cost. Custom Door Shops professional sales staff provides tailored services to home owners, architects, designers, builders and general contractors. Welcome to Amish Custom Doors! Such custom options are inexpensive and allow for flexibility and allow our clients to use their creativity to design shutters which fit their taste and style.

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